PERMANENT PACKERS
The ACT Model Production Packers are available to fit your needs and provide the versatility of our excellent pack-off system for a positive secure set in the wellbore. Permanent packers assist in the economic operation of a variety of completion and production jobs. These production packers are designed to accommodate seal bore extensions used in deep wells requiring a longer seal bore interval. ACT Model ‘D’ Production Packers provide excellent clearance for run-in while the ACT Model ‘F’ Production Packers offer a larger seal bore.
ACT Hydraulic-Set Dual-Bore Permanent Production Packers are the hydraulically set one-trip completion packers, ideal for high volume production in high angle, extremely deviated well. These packers feature the largest possible bore through the combined packer and seal accessory. The packer is run on the hydro-set anchor latch seal unit which is made up in the top of the packer via the left-hand threads on the latch and is set by applied tubing pressure.
MODEL ‘D’ & ‘F’ PERMANENT PACKERS
The ACT Model ‘D’ & ‘F’ Production Packers are available to fit your needs and provide the versatility of our excellent pack-off system for a positive secure set in the well bore. These packers assist in the economical operation of a variety of completion and production jobs. These are designed to accommodate seal bore extensions used in deep wells requiring a longer seal bore interval. Seal Nipples are available with either automatic square-thread latch or locating shoulder. These packers can be used as test tools. Full opening bores allow the passage of perforating guns used to perforate a zone below for testing. If the zone proves to be non-productive, the packer can be used as a squeeze tool. The packers are designed to provide high-impact resistance and a dependable seal. The high quality packing system will conform to the casing and close off any extrusion of rubber, as the packer is set, even at high temperatures and pressures. ACT Model ‘D’ Production Packers provide excellent clearance for run-in while the ACT Model ‘F’ Production Packers offer a larger seal bore. The two models carry different pressure ratings noted later in this document. R22 is the designation for standard service that ACT puts on the equipment listed below. Equipment for service other than standard can be specified upon request from the customer. For additional information, please contact ACT or an authorised representative.
Features:
- One piece slips hardened to depth of wicker only
- Sets in any grade casing including P-10
- Choice of bottom to fit your application – specified when ordering
- Re-attaching lock ring holds setting force
MODEL DB HYDRAULIC SET PERMANENT PACKER
ACT Hydraulic-Set Dual Bore Permanent Production Packers are the hydraulically set one-trip completion packers, ideal for high volume production in high angle, extremely deviated well. These packers feature the largest possible bore through combined packer and seal accessory. The packer is run on the hydro-set anchor latch seal unit which is made up in the top of the packer via the left-hand threads on the latch and is set by applied tubing pressure. The DB packer requires some type of temporary plugging device such as a shear out plug or wireline blanking plug located close to the end of the tubing.
ADVANTAGES:
- Slim-line design
- Solid construction enables 50% faster run-in without fear of impact damage or premature setting, making significant rig-time savings possible
- Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set
- Packing element resists swab-off and packs off securely when packer is set
- Unique interlocking, expandable, metal backup rings contact casing, creating a positive barrier to packing element extrusion
ADDITIONAL INFORMATION:
The Dual Bore Permanent
Hydraulic Set Packers have been
designed to give maximum strength,
uniformity of setting pressure and
standardization of all alloy
materials for H2S service.
LOCATOR TUBING SEAL ASSEMBLY
ACT Locator Tubing Seal Assembly is the most basic packer sealing system for packers incorporating a sealing bore. It is run in the well on the production tubing string until its No-Go shoulder locates on the to of the packer. This positions one or more seal stacks in the packer’s seal bore and establishes a seal between the packer and tubing. When a locator tubing-seal assembly is landed in a packer, the tubing is normally set in compression to compensate for any contraction of the tubing during treating operations. However, it is not always possible or desirable to slack off sufficient weight, particularly in deep deviated wells. In such cases, additional length must be added to the packer’s seal bore using seal bore extensions and to the locator tubing-seal assembly using a combination of spacer tubes and additional seal units.
SEAL BORE EXTENSION
ACT Seal Bore Extension is used in completions where seal bore packer is used as a production packer and tubing movement is expected. Seal Bore Extension provides sufficient seal bore length so that long seal assemblies accommodate tubing movement while always remaining in the seal bore. Multiple seal bore extension can be coupled together using a concentric coupling to obtain more seal bore length. Seal Bore Extensions are available for all sizes of seal bore packer. Seal Bore Extension are manufactured from materials that comply with NACE MR0175 STD. For SSC resistant metallic material.
Application:
Completions with seal bore
production packers where tubing
movement is expected.
Benefits:
Easy
to install
Low cost solution
Facilitates
tubing replacement
ANCHOR LATCH SEAL ASSEMBLY
The ACT Anchor Latch Seal Assembly
positions the seal units in the
polished bore of the packer at the
bottom of the available stroke. With
a slight amount of set-down weight,
the anchor latch will snap into the
top thread of the packer. This
feature allows the upward pull to be
applied to the tubing string to
positively confirm proper location
and operation.The process to release
the anchor is an upward pull
combined with right hand turns of
the tubing at the latch. The
releasing mechanism of the anchor
makes it ideal for completions where
tubing movement is not desirable.
Standard
anchor latch assemblies are
manufactured from materials that
comply with NACE MR0175 standards
for sulfide stress
cracking-resistant metallic
materials and fitted with seal
stacks with metal backups. Viton,
Aflas, and Chevron seals are
available for hostile conditions,
such as high-temperature,
high-pressure, and sour
environments.
FEATURES:
- Easy snap-in-snap-out procedure
- Prevention of seal movement
- High-performance seals available for hostile environments
PACKER RETRIEVING TOOL
The ACT Packer Retrieving Tool is required to retrieve seal bore hydraulic set retrievable packer. Each packer has a unique retrieving tool but all have same basic design. Latch feature latch into the top thread of the packer. A pull shear the shear screw of collet support and release the packer. If packer cannot be released with the help of right hand rotation collet will be free from safety nut and latch can be backed out.
PACKER MILLING TOOL
General Description
The ACT PRS Packer Milling
Tools (Packer Retriever) is an
internally engaging fishing tool
designed for the retrieving of
production packers. With its
accessory components (Stinger,
Bushing and Mill Shoe) it passes
through the bore of the packer,
mills the packer slips loose and
pulls the packer after it has been
milled over, all in one trip. A
Packer Retriever is assembled with
the proper size slip to engage the
bottom of a specific bore packer,
and made up on the lower end of
sufficiently long stinger
(extension) to permit the Retriever
to be lowered completely through the
packer during the milling operation.
The Bushing is provided with a box
connection at its lower end to
attach the Stinger, also a pin
connection at the lower end for
attaching Mill Shoe, and a pin or
box connection at its upper end for
connection to the run-in or fishing
string.
OPERATION:
Make up a complete ACT PRS
Packer Milling Tools consisting of
Retriever, Stinger, Bushing and Mill
Shoe. Make sure that the tool is
compatible with Casing and Packer
sizes and will permit proper and
safe operations of the milling and
retrieving operations.
Lower
the fishing string until the Mill
Shoe contacts the slips of the
packer. Milling operations may begin
until drill off conditions are
established. Generally, light drill
loads should be used to start to
enable the shoe to cut the thin
bevel upper parts of most packers
away until full mill shoe face
contact is established. Additional
weight may be added to establish
optimum conditions. Rotary Speeds
must be established that are
sufficient with a given weight, to
burn or abrade the carbide particle
matrix away to expose the successive
new cutting edges of carbide
particles. When this condition is
established the Mill Shoe will cut
almost any metal with maximum
efficiency. Start circulation and
right-hand rotation to mill away the
slips and seating element of packer.
When the packer begins to slide down
the hole, stop rotation, raise the
fishing string to engage Packer
Retriever with packer and then pull
the assembly and fish from the hole.
The best condition of removal for
most makes of full bore production
packers is to mill up the upper
slips and approx. half of the
packing element before retrieval is
attempted.
TO RELEASE THE RETRIEVER
For any of several reasons,
it may be required to release the
Retriever from the packer. Release
of the Retriever is accomplished by
elevating the fishing string until
weight is indicated. Lower the
fishing string about three to four
inches. Rotate the string right hand
and slowly elevate the string to
withdraw the Retriever from the
packer.
CONFIRM THE FOLLOWING:
-
That the Retriever is assembled
with the correct size slip for the
packer to be
That the Stringer is sufficiently long to permit the Retriever to pass completely through the
That the Bushing and Mill Shoe are the correct size for the casing - Make up complete assembly to the fishing string. (Scrapers or drift tools should be run prior to running the Milling Tool to depth. The casing in which the packer is to be removed should be washed clean to the packer top and a fluid and pump equipment must be selected that will clean the mill shoe and remove all cuttings from the hole as the packer is mill-up)
- Lower the Retriever in to the hole on the fishing string and pass it through the packer. The Retriever must clear the packer bore and be in a free position below the packer before milling or rotating of the string. If there are restrictions below the packer such as perforated nipples, landing subs or tail pipe, extensions must be used to position the packer retriever well below these points so that the rotation of the string will not foul the Packer Retriever. Now, raise the fishing string slowly and carefully until it takes weight. This ensures that the Retriever will engage the packer seat.
MAINTENANCE
To guard against mis-runs and
to prolong the life of the ACT PRS
Packer Retriever it should be
completely disassembled, thoroughly
cleaned, lubricated and reassembled
before storing. Exterior surfaces
may be either painted or lubricated
to prevent rust and deterioration.
INDEXING MULE SHOE
The ACT Indexing Mule Shoe facilitates stab in of seals into seal bores, even in deviated wells. The work string does not need to be rotated to orient the mule shoe. Axial movement of the work string against an obstruction rotates the mule shoe. If it still fails to enter the bore, the work string is lifted to re-engage the internal J-mechanism and the mule shoe will again rotate when set down load is applied.
KEY BENEFITS:
- Protected spring. Spring is not exposed either in the inner or outer portion of the tool
-
Spring cannot be overstressed, as
set down weight is taken through a
load shoulder in the tool
Internal bearings prevent spring wind-up during the indexing process
APPLICATION:
Stabbing in seals into seal
bore in deviated wells.
HYDRAULIC SETTING TOOL
ACT MODEL D, F AND ERD PACKER, can be set on tubing or drillpipe using a wireline adapter kit and a hydraulic setting assembly. These setting assemblies are particularly useful for setting permanent packers in high-angle, deviated wells such as those drilled offshore. The hydraulic setting tool assembly and packer are run to setting depth on the tubing string and a ball is dropped to the ball seat in the setting tool. Sufficient tubing pressure is then applied to set and pack off the packer. The pressure or combined pressure and tubing tension, parts the release stud in the adapter kit and frees the setting assembly from the packer for retrieval. The HST has a bottom connection that accepts common wireline-setting tool adapter kits.
APPLICATIONS:
-
Deviated or horizontal wells
Large-casing packers - Wireline-set seal bore packer completions
FEATURES, ADVANTAGES AND
BENEFITS:
- The HST accepts common wireline adapter kits, enabling it to set all ACT permanent and retrievable seal bore packers
- The HST enables the well to be circulated before the packer is set, preventing debris accumulation
- The heavy-duty HST construction enables the packer assembly to be pushed into place in high-angle and horizontal wells, enabling the packer to be set where wireline deployment is difficult or impractical
MODEL ‘D’ & ‘F’ PERMANENT PACKERS
The ACT Model ‘D’ & ‘F’ Production Packers are available to fit your needs and provide the versatility of our excellent pack-off system for a positive secure set in the well bore. These packers assist in the economical operation of a variety of completion and production jobs. These are designed to accommodate seal bore extensions used in deep wells requiring a longer seal bore interval. Seal Nipples are available with either automatic square-thread latch or locating shoulder. These packers can be used as test tools. Full opening bores allow the passage of perforating guns used to perforate a zone below for testing. If the zone proves to be non-productive, the packer can be used as a squeeze tool. The packers are designed to provide high-impact resistance and a dependable seal. The high quality packing system will conform to the casing and close off any extrusion of rubber, as the packer is set, even at high temperatures and pressures. ACT Model ‘D’ Production Packers provide excellent clearance for run-in while the ACT Model ‘F’ Production Packers offer a larger seal bore. The two models carry different pressure ratings noted later in this document. R22 is the designation for standard service that ACT puts on the equipment listed below. Equipment for service other than standard can be specified upon request from the customer. For additional information, please contact ACT or an authorised representative.
Features:
- One piece slips hardened to depth of wicker only
- Sets in any grade casing including P-10
- Choice of bottom to fit your application – specified when ordering
- Re-attaching lock ring holds setting force
MODEL DB HYDRAULIC SET PERMANENT PACKER
ACT Hydraulic-Set Dual Bore Permanent Production Packers are the hydraulically set one-trip completion packers, ideal for high volume production in high angle, extremely deviated well. These packers feature the largest possible bore through combined packer and seal accessory. The packer is run on the hydro-set anchor latch seal unit which is made up in the top of the packer via the left-hand threads on the latch and is set by applied tubing pressure. The DB packer requires some type of temporary plugging device such as a shear out plug or wireline blanking plug located close to the end of the tubing.
ADVANTAGES:
- Slim-line design
- Solid construction enables 50% faster run-in without fear of impact damage or premature setting, making significant rig-time savings possible
- Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set
- Packing element resists swab-off and packs off securely when packer is set
- Unique interlocking, expandable, metal backup rings contact casing, creating a positive barrier to packing element extrusion
ADDITIONAL INFORMATION:
The Dual Bore Permanent Hydraulic Set
Packers have been designed to give maximum
strength, uniformity of setting pressure and
standardization of all alloy materials for H2S
service.
LOCATOR TUBING SEAL ASSEMBLY
ACT Locator Tubing Seal Assembly is the most basic packer sealing system for packers incorporating a sealing bore. It is run in the well on the production tubing string until its No-Go shoulder locates on the to of the packer. This positions one or more seal stacks in the packer’s seal bore and establishes a seal between the packer and tubing. When a locator tubing-seal assembly is landed in a packer, the tubing is normally set in compression to compensate for any contraction of the tubing during treating operations. However, it is not always possible or desirable to slack off sufficient weight, particularly in deep deviated wells. In such cases, additional length must be added to the packer’s seal bore using seal bore extensions and to the locator tubing-seal assembly using a combination of spacer tubes and additional seal units.
SEAL BORE EXTENSION
ACT Seal Bore Extension is used in completions where seal bore packer is used as a production packer and tubing movement is expected. Seal Bore Extension provides sufficient seal bore length so that long seal assemblies accommodate tubing movement while always remaining in the seal bore. Multiple seal bore extension can be coupled together using a concentric coupling to obtain more seal bore length. Seal Bore Extensions are available for all sizes of seal bore packer. Seal Bore Extension are manufactured from materials that comply with NACE MR0175 STD. For SSC resistant metallic material.
Application:
Completions
with seal bore production packers where tubing
movement is expected.
Benefits:
Easy to
install
Low cost solution
Facilitates
tubing replacement
ANCHOR LATCH SEAL ASSEMBLY
The ACT Anchor Latch Seal Assembly positions the
seal units in the polished bore of the packer at
the bottom of the available stroke. With a
slight amount of set-down weight, the anchor
latch will snap into the top thread of the
packer. This feature allows the upward pull to
be applied to the tubing string to positively
confirm proper location and operation.The
process to release the anchor is an upward pull
combined with right hand turns of the tubing at
the latch. The releasing mechanism of the anchor
makes it ideal for completions where tubing
movement is not desirable.
Standard anchor
latch assemblies are manufactured from materials
that comply with NACE MR0175 standards for
sulfide stress cracking-resistant metallic
materials and fitted with seal stacks with metal
backups. Viton, Aflas, and Chevron seals are
available for hostile conditions, such as
high-temperature, high-pressure, and sour
environments.
FEATURES:
- Easy snap-in-snap-out procedure
- Prevention of seal movement
- High-performance seals available for hostile environments
PACKER RETRIEVING TOOL
The ACT Packer Retrieving Tool is required to retrieve seal bore hydraulic set retrievable packer. Each packer has a unique retrieving tool but all have same basic design. Latch feature latch into the top thread of the packer. A pull shear the shear screw of collet support and release the packer. If packer cannot be released with the help of right hand rotation collet will be free from safety nut and latch can be backed out.
PACKER MILLING TOOL
General Description
The
ACT PRS Packer Milling Tools (Packer Retriever)
is an internally engaging fishing tool designed
for the retrieving of production packers. With
its accessory components (Stinger, Bushing and
Mill Shoe) it passes through the bore of the
packer, mills the packer slips loose and pulls
the packer after it has been milled over, all in
one trip. A Packer Retriever is assembled with
the proper size slip to engage the bottom of a
specific bore packer, and made up on the lower
end of sufficiently long stinger (extension) to
permit the Retriever to be lowered completely
through the packer during the milling operation.
The Bushing is provided with a box connection at
its lower end to attach the Stinger, also a pin
connection at the lower end for attaching Mill
Shoe, and a pin or box connection at its upper
end for connection to the run-in or fishing
string.
OPERATION:
Make up a complete ACT PRS Packer Milling
Tools consisting of Retriever, Stinger, Bushing
and Mill Shoe. Make sure that the tool is
compatible with Casing and Packer sizes and will
permit proper and safe operations of the milling
and retrieving operations.
Lower the
fishing string until the Mill Shoe contacts the
slips of the packer. Milling operations may
begin until drill off conditions are
established. Generally, light drill loads should
be used to start to enable the shoe to cut the
thin bevel upper parts of most packers away
until full mill shoe face contact is
established. Additional weight may be added to
establish optimum conditions. Rotary Speeds must
be established that are sufficient with a given
weight, to burn or abrade the carbide particle
matrix away to expose the successive new cutting
edges of carbide particles. When this condition
is established the Mill Shoe will cut almost any
metal with maximum efficiency. Start circulation
and right-hand rotation to mill away the slips
and seating element of packer. When the packer
begins to slide down the hole, stop rotation,
raise the fishing string to engage Packer
Retriever with packer and then pull the assembly
and fish from the hole. The best condition of
removal for most makes of full bore production
packers is to mill up the upper slips and
approx. half of the packing element before
retrieval is attempted.
TO RELEASE THE RETRIEVER
For any of several reasons, it may be
required to release the Retriever from the
packer. Release of the Retriever is accomplished
by elevating the fishing string until weight is
indicated. Lower the fishing string about three
to four inches. Rotate the string right hand and
slowly elevate the string to withdraw the
Retriever from the packer.
CONFIRM THE FOLLOWING:
-
That the Retriever is assembled with the
correct size slip for the packer to be
That the Stringer is sufficiently long to permit the Retriever to pass completely through the
That the Bushing and Mill Shoe are the correct size for the casing - Make up complete assembly to the fishing string. (Scrapers or drift tools should be run prior to running the Milling Tool to depth. The casing in which the packer is to be removed should be washed clean to the packer top and a fluid and pump equipment must be selected that will clean the mill shoe and remove all cuttings from the hole as the packer is mill-up)
- Lower the Retriever in to the hole on the fishing string and pass it through the packer. The Retriever must clear the packer bore and be in a free position below the packer before milling or rotating of the string. If there are restrictions below the packer such as perforated nipples, landing subs or tail pipe, extensions must be used to position the packer retriever well below these points so that the rotation of the string will not foul the Packer Retriever. Now, raise the fishing string slowly and carefully until it takes weight. This ensures that the Retriever will engage the packer seat.
MAINTENANCE
To guard
against mis-runs and to prolong the life of the
ACT PRS Packer Retriever it should be completely
disassembled, thoroughly cleaned, lubricated and
reassembled before storing. Exterior surfaces
may be either painted or lubricated to prevent
rust and deterioration.
INDEXING MULE SHOE
The ACT Indexing Mule Shoe facilitates stab in of seals into seal bores, even in deviated wells. The work string does not need to be rotated to orient the mule shoe. Axial movement of the work string against an obstruction rotates the mule shoe. If it still fails to enter the bore, the work string is lifted to re-engage the internal J-mechanism and the mule shoe will again rotate when set down load is applied.
KEY BENEFITS:
- Protected spring. Spring is not exposed either in the inner or outer portion of the tool
-
Spring cannot be overstressed, as set down
weight is taken through a load shoulder in the
tool
Internal bearings prevent spring wind-up during the indexing process
APPLICATION:
Stabbing in
seals into seal bore in deviated wells.
HYDRAULIC SETTING TOOL
ACT MODEL D, F AND ERD PACKER, can be set on tubing or drillpipe using a wireline adapter kit and a hydraulic setting assembly. These setting assemblies are particularly useful for setting permanent packers in high-angle, deviated wells such as those drilled offshore. The hydraulic setting tool assembly and packer are run to setting depth on the tubing string and a ball is dropped to the ball seat in the setting tool. Sufficient tubing pressure is then applied to set and pack off the packer. The pressure or combined pressure and tubing tension, parts the release stud in the adapter kit and frees the setting assembly from the packer for retrieval. The HST has a bottom connection that accepts common wireline-setting tool adapter kits.
APPLICATIONS:
-
Deviated or horizontal wells
Large-casing packers - Wireline-set seal bore packer completions
FEATURES, ADVANTAGES AND BENEFITS:
- The HST accepts common wireline adapter kits, enabling it to set all ACT permanent and retrievable seal bore packers
- The HST enables the well to be circulated before the packer is set, preventing debris accumulation
- The heavy-duty HST construction enables the packer assembly to be pushed into place in high-angle and horizontal wells, enabling the packer to be set where wireline deployment is difficult or impractical